iP55-75 Intensifier Pump
The iP55-75 is a 75-horsepower intensifier pump rated at 60,000 psi (4,100 bar). It is capable of producing output pressures from 1,000 to 55,000 psi (3,800 bar) with flow rates of 0 to 1.5 gallons (5.7 liters) per minute to a variety of cutting, surface-preparation or cleaning tools.
The iP55-75 features a patented intensifier design combined with a certified attenuator, complying with ASME pressure vessel standards, to minimize pressure fluctuations. A 75-horsepower motor drives an axial piston, variable displacement, pressure-compensated type hydraulic pump.
The high-efficiency, totally enclosed, fan cooled (TEFC) electric motor with wye-delta "soft start" ensures high reliability, long service life and minimal energy usage. A programmable logic controller (PLC) monitors and controls all machine functions, and automatically energizes relays to light the warning lamps in the event of potentially damaging conditions. The integrated water filter and booster system eliminates connections between other filtration systems.
Like all UHP intensifier pumps, the iP55-75 offers complete flexibility for waterjet cutting, cleaning or coating removal applications. Options and Accessories


55-75 Options

· Advanced or basic controls package
· 36,000 psi or 42,000 psi continuous output pressure
· Alternate power: 200, 208, 380, 400, 415, or 575 VAC, 50 or 60 Hz
· Variable pressure, automatic bleeddown valve
· Closed-loop pressure control
· RS-232 or similar CNC interface
· Dual pressure set points
· Genius I/O Control GE or Allen-Bradley Data Highway
· Remote control operation
· Direct control from CNC/Robot
· CE Marking available

Construction
· Heavy gauge sheet metal covers
· Rugged all-steel welded framework
· Hinged cover and removable access panels for convenient machine inspection and maintenance
· Integral hydraulic reservoir
· Sound insulated for quiet operation
· NEMA 12/13 rated electrical enclosure

Finish
High solids/polyurethane

Standard Features
· High efficiency TEFC motor
· 1,500 or 1,800 nominal motor speed (rpm)
· Electronically shifted intensifiers
· Wye-Delta soft start with disconnect
· 0.5 gallon (1.9 liter) high pressure attenuator with 1.45 micron filtration
· Safety shutdown systems
· Automatic safety pressure bleed-down valve
· Thermostatically controlled cooling system
· Programmable Logic Controller (PLC) for operation and safety monitoring
· Axial piston, variable displacement, pressure-compensated hydraulic pump
· Liquid-filled pressure gauges
· UHP safety shielded tubing

Industry Standards
· TUV, TTK, ASME attenuator certifications
· U/L, CU/L listed industrial control panel

Product Specifications

Physical Size
o Length: 86 in (218 cm)
o Width: 40 in (102 cm)
o Height: 55 in (140 cm)
o Approximate Weight with Fluid: 4500 lbs. (2041 kg)

Electric Motor
o Motor Output: 75 hp (56 kw)
o Motor Type: High Efficiency TEFC electric motor
o Full load amps @ 460vac: (60Hz) 89
o Full load amps @ 230vac: (60Hz) 178

Intensifier
o Type: Single piston, dual plunger, reciprocating
o Number of Intensifiers: one
o Rated Pressure: 60,000 psi (4,100 bar)
o Intensification Ratio: 19:1
o Flow Rate: 1.5 gpm (5.7 lpm)
o Maximum Rated Orifice Size: .018 in (.46 mm)

Low-Pressure Water / Intensification Water
o Type: Pretreated, <100 TDS, PH 6-8, Silica <15PPM
o Supply Requirements: 1.5 gpm @ 20 psi (1.4 bar ) min. / 75°F (24°C) max. o Filtration: 10, 1, .45 Micron


Coolant Water
o Maximum Temperature: 70°F (21°C)
o Minimum: 0-10.0 gpm (0-37.9 lpm) @ 60 psi (4.1 bar)
o Ability to Remove: 65,900 BTU's / Hour
o Heat Exchanger: Shell and Tube (2)

Hydraulics
o Reservoir Capacity: 55 gallons (209 liters)
o Filtration: Full Flow 10 Micron

Environmental
o Ambient Room Temperature: 50°-100°F (10°-37°C)
o Relative Humidity: Non-condensing, Maximum 95% @ 100°